While driving, vehicle made a grinding sound, and all systems related to cruise, 4wd, decent control all illuminated on dash. Vehicle was taken to dealer, metro ford. Metro ford stated the transfer case has failed internally, and being replaced under powertrain. A week later, I received a callback, and the service writer stated after replacing and a test drive- it is still an issue, and the vehicle has an issue- which they feel is the AWD module, AWD module failed causing clutch in transfer case to lock up when it shouldn’t be resulting in limited power and grinding and depletion of safety systems on vehicle. Dealer states ford is aware of the issue but offered me a discounted repair of 270 dollars vs the 7-800 that it costs to complete the repair. Vehicle is still in shop weeks later with warning lights on.

Source: NHTSA complaint ODI #11764616 · view all complaints for this vehicle at nhtsa.gov

I am submitting this complaint regarding my 2023 Ford Explorer ST and my inability to obtain the remedy for NHTSA Campaign 26V123 / Ford Recall 26C11, involving a rearview-camera/SYNC display condition that may reduce rear visibility and increase crash risk. RCAK-26V123-1258 2.pdf Kendall Ford of Anchorage has notified me in writing that it will no longer perform any work on my vehicle, including recalls. Kendall states recalls require a Ford-authorized facility and identifies Seekins Ford in Fairbanks as the closest non-Kendall Ford dealer. I contacted Ford for assistance. A Ford representative acknowledged Kendall’s refusal in a voicemail and stated, “The only thing that we can do in this instance is have you go to another dealership,” directing me elsewhere for the recall. However, Ford’s current 26C11 instructions identify Mobile Repair and Pickup & Delivery as available and specifically state, “Arrange for a mobile repair at the owner’s location.” I am not refusing the recall or requesting that Kendall perform it. I am requesting that Ford arrange a qualified Ford-authorized mobile repair rather than requiring me to travel hundreds of miles to Fairbanks. I respectfully request that NHTSA review Ford’s handling of my recall access and assist in ensuring I have a safe, practical means of obtaining the remedy. Supporting documentation: Kendall’s written correspondence, Ford’s voicemail acknowledging the refusal, and Ford’s current 26C11 instructions.

Source: NHTSA complaint ODI #11755840 · view all complaints for this vehicle at nhtsa.gov

A hissing noise coming from inside the vehicle when braking. The dealership isolated the problem and concluded it comes from the Brake Booster. The car just came out of manufacture warranty at 39,067 miles. However, there is no check engine or dashboard light on yet.

Source: NHTSA complaint ODI #11719684 · view all complaints for this vehicle at nhtsa.gov

Faint popping and knocking sound coming from front suspension, LOUD clunk coming from rear suspension when going over bumps. Both seem to cause vehicle to be floaty while driving. Also headlights sometime flicker while driving with switch in auto position and sometimes will not shut off after exiting vehicle ( have to turn switch to off position and then back to auto to resolve ) Vehicle has approximately 21k miles on it but off warranty due to time. Will be bringing into local repair shop soon.

Source: NHTSA complaint ODI #11749497 · view all complaints for this vehicle at nhtsa.gov

The contact owns a 2023 Ford Explorer. The contact stated that while her boyfriend was driving at 40 MPH, another vehicle did not stop at a stop sign and crashed into the front passenger side of the vehicle. All of the air bags deployed. The contact's boyfriend suffered bruising to the wrist and left upper arm and redness on the right hand. The front passenger-side curtain air bag caused the contact second-degree chemical burn on the right side of the stomach when it burned through two layers of clothing. The contact also suffered from a sprained left foot and left hand and lacerations from the shoulders and elbows from the air bag deployment. The contact and her boyfriend were transported to the hospital via ambulance and received medical attention. A police report was filed. The vehicle was towed to the tow yard but was not yet deemed totaled by the insurance company. The manufacturer was not made aware of the failure. The failure mileage was approximately 43,000.

Source: NHTSA complaint ODI #11739351 · view all complaints for this vehicle at nhtsa.gov

Purchased new June 2023, took delivery October 2023 due to camera recall. Drive to work 5 miles a day, less than 10000 miles on it yet my driver side dash is now Ingles and rolling up. I see this is a common issue. I paid extra for the King Ranch edition. Seems this should be a dealer covered repair. I would like this looked into.

Source: NHTSA complaint ODI #11762481 · view all complaints for this vehicle at nhtsa.gov

The exhaust pipe that connects a catalytic converter to the muffler broke and was dragging on the highway. It was during rish hour and was no safe place for me to pull over and within just a few miles, the other side of it broke off and the whole pipe between the catalytic converter and muffler fell into traffic behind me. Apparently this has been an issue with 2020-2022 model years but It needs to be extended further into atleast the 2023 model year since that is what I have.

Source: NHTSA complaint ODI #11760401 · view all complaints for this vehicle at nhtsa.gov