THERE ARE TWO BOLTS THREADED INTO TRANSMISSION CASE THAT HOLDS MUFFLER BRACKET, ,BOLT BACKS OUT CAUSING TRANSMISSION OIL TO LEAK ONTO MUFFLER BRACKET WHICH IS EXTREMELY HOT CAUSING A POSSIBLE FIRE. *TR

Source: NHTSA complaint ODI #10631376 · view all complaints for this vehicle at nhtsa.gov

I'M EXPERIENCING ISSUES WITH MY TBW. CHECK ENGINE LIGHT CAME ON FOR THE FIRST TIME IN NOVEMBER AT THE END OF A CHARITY RIDE AND I THOUGHT PERHAPS THE PACK RIDE CAUSED IT TO OVERHEAT, AFTER SHUTTING THE BIKE OFF IT WENT AWAY BRIEFLY. DID SOME TROUBLESHOOTING ONLINE AND DISCOVERED THAT THE PLUGS ON THE ECM AND TB WERE TYPICALLY THE ISSUE SO CLEANED, ADDED DIELITHIUM GREASE TO THE CONNECTORS AND ISSUES WENT AWAY. HAPPENED AGAIN, THIS TIME I PULLED THE CEL CODES TO DISCOVER THE TGS AND ETC CODES WERE IN FAULT. AFTER MORE RESEARCH DECIDED TO ELIMINATE THE GREEN QUICK CONNECT PLUGS IN THE HANDLEBARS AND FAIRING BY SODERING AND HEAT SHRINKING CONNECTIONS AS IT WAS DISCUSSED THAT THE CONNECTORS WERE A POSSIBLE CULPRIT FOR SAID CEL CODES. THAT RESOLVED THE ISSUES TEMPORARILY LIKE THE PREVIOUS ATTEMPTS. BACK TO THE SEEMINGLY COMMON ISSUE OF THE DREADED LIMP MODE, TO WHICH I WAS ALMOST REAR ENDED ON THE INTERSTATE EXIT RAMP AFTER THE BIKE WENT INTO LIMP MODE. ALL THE ARTICLES ARE HITTING THE SAME SPOT, 08-13YRS, 96, 103, 110CI ENGINES EFFECTED BY THIS SAME ISSUES, HOW MANY OF US HAVE TO GO INTO LIMP MODE OR WORSE BE STRUCK AND KILLED FOR A FACTORY ISSUE THAT SHOULD BE ADDRESSED BY THE MANUFACTURE.

Source: NHTSA complaint ODI #11403192 · view all complaints for this vehicle at nhtsa.gov

I TURNED ONTO NORTHBOUND US HIGHWAY 281 FROM EASTBOUND SOUTH DAKOTA HIGHWAY 26 AND ACCELERATED NORMALLY TO 65 MPH AND ACTIVATED THE ELECTRONIC CRUISE CONTROL IN 6TH GEAR. WITHIN A FEW SECONDS I HEARD A NUMBER OF SQUEALS FROM THE FRONT END AND THE HANDLEBARS BEGAN SHAKING VIOLENTLY. I APPLIED THE BRAKES TO RAPIDLY SLOW THE MOTORCYCLE DOWN. AT 50 MPH THE SHAKING STOPPED. I DISENGAGED THE CLUTCH AND DIDN'T FEEL ANY NOTICEABLE RESISTANCE. I STOPPED AND INSPECTED THE FRONT WHEEL AND SAW THE BEARING SHIELD HAD MOVED AWAY FROM THE BEARING . I WAS ABOUT 2 MILES FROM REDFIELD SOUTH DAKOTA SO I RODE TO REDFIELD AT A VERY SLOW RATE WITHOUT THE HANDLEBARS SHAKING. I WENT TO THE SUPER 8 MOTEL AND CALLED THE HARLEY OWNERS GROUP ROADSIDE ASSISTANCE. *TR

Source: NHTSA complaint ODI #10637924 · view all complaints for this vehicle at nhtsa.gov

FRONT AND REAR WHEEL BEARINGS PREMATURELY FAILING. MANY PEOPLE ARE REPORTING FAILURES ON THESE BEARINGS WITH LESS THAN 2000 MILES. I HAVE REPORTED MY COMPLAINTS DIRECTLY TO HARLEY DAVIDSON CUSTOMER CARE DEPARTMENT WHO HAVE LOGGED AGAINST MY VIN. THEY SAY THEY ARE NOT REPLACING WHEEL BEARINGS AT NO COST TO THE CUSTOMER REGARDLESS OF THE MILEAGE FAILURE. THIS IS A MOTORCYCLE MANUFACTURED FOR TOURING, WHICH MY WIFE AND I RIDE WITH LUGGAGE AT HIGHWAY SPEED. I CANNOT IMAGINE WHAT WOULD HAPPEN TO US AT 65 MILES PER HOUR AND HAVING A BEARING FREEZE UP, CHEWING THREW AND AXLE. THIS IS AN EXTREME SAFETY ISSUE WHICH HARLEY DAVIDSON MUST BE HELD ACCOUNTABLE. *TR

Source: NHTSA complaint ODI #10546182 · view all complaints for this vehicle at nhtsa.gov