When attempting to accelerate from a stopped position to enter loop [XXX] in [XXX]. My vehicle experienced total loss of power due to failure of the low pressure fuel pump. This created a very dangerous situation as I was attempting to enter the highway from the access road. This event very nearly resulted in a crash that could have caused serious bodily injury or death to me. The vehicle was taken to the closest Ford dealership, Red McCombs Ford in [XXX]. The incident was described to the service representative and taken in for diagnosis. The next week, the service representative contacted me to tell me that they were able to replicate the issue in testing and that the low pressure fuel pump had experienced mechanical failure. They said, unfortunately Ford does not have an approved remedy available yet. I told them that I was aware that the failed part was indeed available and had found documented cases where Ford had chosen to approve replacing it for individuals experiencing the same problem. It isn’t a case of a replacement part being available, it is a case of Ford not wanting to replace the failed part and instead attempting to find a software fix that allows for preserving the life of the potentially defective part. However, this is not an acceptable solution once the part has already failed. The service representative stated they were trying to get Ford to authorize the repair, since one is available, but Ford was declining because the had not yet announced an “official recall remedy”. Then I opened a case with Ford Customer Care and they too declined to fix the issue. When I relayed my concern that driving the vehicle would expose me to serious injury or death, they continued to decline. I asked if it was safe to drive and they said “Ford has not issued instructions to stop driving”. Ford is refusing to repair a known safety recall where they are aware of a remedy exists. My Ford Customer Care Case is CXH-09364617-D9H7V8 INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Source: NHTSA complaint ODI #11765144 · view all complaints for this vehicle at nhtsa.gov

Safety Defect – Inadequate Warning and Insufficient Time to Respond to Alternator/Charging System Failure I am submitting this safety complaint regarding a dangerous condition in my 2022 Ford Bronco involving the charging system and alternator protection behavior. While driving, a warning related to the charging system/battery appeared. The message lacked sufficient clarity and urgency. The time from the warning until the 12-volt battery was fully depleted was extremely short—too brief to safely identify a location and pull completely out of traffic. Once the battery died: • The vehicle could not be placed in neutral, preventing it from being moved out of the travel lane. • There was insufficient power to operate the hazard lights. This occurred on a busy highway, leaving the vehicle disabled in traffic and creating a significant safety risk. I was fortunate it happened in daylight. Had it occurred at night without functioning hazard lights, the likelihood of a catastrophic accident would have been high. This aligns with known alternator/charging system issues on 2021-2022 Broncos addressed in Ford Technical Service Bulletin TSB 23-2238 (superseding TSB 22-2392). The combination of an unclear warning, inadequate response time, loss of neutral capability, and loss of hazard lights presents an unreasonable safety risk. I request that Ford investigate this condition, provide a permanent remedy, and improve the warning strategy so drivers receive clear, timely notice with enough opportunity to reach a safe location.

Source: NHTSA complaint ODI #11754647 · view all complaints for this vehicle at nhtsa.gov

I drive a Standard ‘22 Bronco. Only E-brake works for parking brake when in parking lots and such. My Bronco rolls into oncoming traffic and pedestrians when the e-brake releases. I am former Homeland Security and this unacceptable, as this if my 10th issue with the Ford Bronco! Safety First!

Source: NHTSA complaint ODI #11741910 · view all complaints for this vehicle at nhtsa.gov

On August 26, 2026, my 2022 Ford Bronco experienced a serious safety related failure while I was driving. The vehicle displayed a sway bar disconnect system warning and became disabled, leaving me stranded on the side of the road. The Bronco had to be towed to a Ford dealership, where it is available for inspection. Ford previously claimed that it inspected my Bronco under a recall specifically pertaining to the sway bar system. Ford determined that the sway bar did not need to be replaced and closed the recall as completed. The vehicle has now experienced a failure involving the same system that Ford claims it previously inspected. I am concerned that the recall inspection may not have identified the problem or that the recall procedure or remedy was insufficient. The precise cause of the current failure is still being diagnosed. Approximately one and a half weeks before the incident, five replacement tires were installed by a mobile tire service. The replacement tires were the same type and size already used on the vehicle. There was no change in tire size and no tire related modification to the Bronco. Three lug nuts were also found loose following this incident. Approximately three months earlier, three lug nuts had come completely off the vehicle. Loose lug nuts were found again during a tire rotation approximately one month before this incident. I do not yet know whether the repeated loose lug nuts and the sway bar system failure are connected. This failure occurred while the vehicle was being driven, disabled the vehicle, and left me stranded. I am requesting that NHTSA document and investigate whether the sway bar recall inspection or remedy was inadequate, or whether another safety defect exists in my 2022 Ford Bronco.

Source: NHTSA complaint ODI #11760585 · view all complaints for this vehicle at nhtsa.gov

The contact owns a 2022 Ford Bronco. A warning light restraint indicator lamp warning saying airbag system may not deploy properly, vehicle impact sensors affecting airbag, received warning indicator on the instrument panel saying vehicle should not be driven until remedied and should be taken to dealer. The vehicle was taken to the dealer where it was not diagnosed or repaired but the dealer advised does not know how to resolve the issue, The manufacturer was not notified of the issue. The approximate failure mileage was 14,440.

Source: NHTSA complaint ODI #11741895 · view all complaints for this vehicle at nhtsa.gov

I am writing to formally complain about a serious and increasingly concerning problem with the hardtop on my 2022 Ford Bronce four-door. I began noticing cracks in the hardtop after becoming aware of numerous complaints from other Bronco owners regarding similar cracking problems. Once I knew what to look for, I inspected my Bronco and noticed cracks in the hardtop. I promptly brought the issue to the attention of my Ford dealership. Unfortunately, I was told that the vehicle had just passed the time limit of the factory warranty, even though it was well within the mileage limit of the warranty. I find it extremely frustrating that Ford’s position appears to be based on the calendar expiration of the warranty when this is a known problem (defect) that has been reported by numerous Bronco owners. More importantly, the condition of the hardtop has deteriorated significantly. Over the past several months, the cracks have become substantially worse, and I am now concerned that the hardtop could eventually fail completely. This is no longer simply a cosmetic concern. I purchased a new Ford Bronco with the expectation that the vehicle’s major structural components would remain reliable under normal use. I am requesting that Ford reconsider my case and provide full replacement of the defective hardtop at no cost to me, including parts and installation cost. I would also like Ford to consider the safety implications of allowing a hardtop with progressively worsening cracks to remain in service. I have legitimate concerns that the hardtop could fail at speed or during an accident creating hazard or injury.

Source: NHTSA complaint ODI #11762457 · view all complaints for this vehicle at nhtsa.gov