Incident: [XXX] Conditions: Clear daylight, dry pavement, normal highway conditions Crash/Injuries: Allstate Claim #[XXX]; several people injured At approximately [XXX], I was driving my 2020 Toyota Highlander Hybrid at about 55 mph in the slow/right lane. The vehicle ahead suddenly made a hard stop. I immediately and forcefully applied the brakes for an emergency stop. My front-seat passenger, [XXX], also saw the danger and yelled for me to stop at the same time. Based on our recollection, approximately five seconds elapsed between his warning and the collision. Despite the rapidly closing distance, the Toyota Pre-Collision System (PCS) did not appear to activate. There was no audible warning/beeping, no flashing red warning, and no “BRAKE!” indicator on the dashboard. This was also observed by [XXX] and [XXX], who was seated in the second row and is particularly attentive to warning signals. The vehicle also did not appear to provide any automatic emergency braking or brake-assist intervention. Despite my immediate and forceful braking, the vehicle did not stop in time and collided with the vehicle ahead, causing significant damage and injuries. The forward-facing sensors and windshield were clean and unobstructed. There were no dashboard warning lights or known system malfunction indicators before the crash. I purchased the Toyota Plus service package after completing the required maintenance during the initial coverage period. All scheduled maintenance and inspections were performed on time by certified Toyota technicians. I was repeatedly assured that the vehicle, including the braking system, was operating normally. I request that NHTSA investigate the possible failure of the PCS, forward collision warning, automatic emergency braking/brake assist, and their integration with the braking system. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Source: NHTSA complaint ODI #11759973 · view all complaints for this vehicle at nhtsa.gov

Both front struts and bearing plates failed at 75k miles. They were leaking oil before that mileage. Approximate date of failure was 1/5/24. No parts were available until now. Parts were on back-order for upwards of a year for this model of Highlander in the FWD configuration, with 18” wheels. Prematurely failure causes a lot of bouncing in the car, therefore making the vehicle unresponsive to quick steering maneuvers. The bounce also made it so that typical driving within the city is dangerous as the bounce makes the car difficult to control. This is an issue that is documented on Toyota forums for FWD models. An accident has not been caused by this failure as of yet. Vehicle will be repaired soon. Mechanic was finally able to get two factory struts and bearing plates. Each strut is $200 and mounting plates are about $150 each. Parts + labor are expensive, but at least now it will be fixed.

Source: NHTSA complaint ODI #11670793 · view all complaints for this vehicle at nhtsa.gov

The contact owns a 2020 Toyota Highlander. the contact stated that while driving, the back driver side , the minor child occupant expressed an issue with the seatbelt which began to tighten, The vehicle was stopped to assist the minor child occupant, the seatbelt became tighter and the contact had to go into a store to get scissors to free the minor occupant from the seatbelt. The minor occupant sustained light abrasions from the seatbelt rubbing but no medical treatment was sought. The vehicle was taken to the dealer; however, the vehicle was not diagnosed of repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 59,000.

Source: NHTSA complaint ODI #11742080 · view all complaints for this vehicle at nhtsa.gov

I was traveling on hwy US1 South about 56-58 mph when I heard what sounded like a gunshot. I immediately slowed down and pulled off the road. As I drove off road on grass/gravel I heard crumbling of glass above on sunroof. The sunroof glass exploded. I called the nonemergency 911 for a police officer to come to the scene. I explained what happened and that there was no rock or large debris. He inspected and suggested I contact my insurance and if they needed a police report it would be in the system.

Source: NHTSA complaint ODI #11765140 · view all complaints for this vehicle at nhtsa.gov

Air conditioning has leaked after only 60,000 miles, costing me thousands in repairs. This is a recall on other models, but not this one. Mine and my baby’s safety is put at risk by being forced to drive around in the heat of summer without air conditioning. There were no warning lights. It was verified by the dealer, and I have a video of the inspection.

Source: NHTSA complaint ODI #11745556 · view all complaints for this vehicle at nhtsa.gov